Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

AURVTG009 Mapping and Delivery Guide
Remove and install vehicle fixed body glass

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency AURVTG009 - Remove and install vehicle fixed body glass
Description
Employability Skills
Learning Outcomes and Application This unit describes the performance outcomes required to remove and install fixed body glass in various applications in vehicles. It involves preparing for the task, selecting and using specialist tools and equipment, removing the glass, applying adhesives or sealants, installing the glass according to manufacturer specifications, cleaning and finishing the glass, and completing workplace processes and documentation.It applies to those working in the automotive glazing service and repair industry.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of publication.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.

Assessors must satisfy NVR/AQTF assessor requirements.

Competency is to be assessed in the workplace or a simulated environment that accurately reflects performance in a real workplace setting.

Assessment must include direct observation of task.

Where assessment of competency includes third-party evidence, individuals must provide evidence that links them to the fixed body glass they have removed and installed, e.g. repair orders.

Assessors must verify performance evidence through questioning on skills and knowledge to ensure correct interpretation and application.

The following resources must be made available:

automotive glazing workplace, off-site workplace location or simulated workplace

workplace instructions

PPE to remove and install fixed body glass

SDS for adhesives and sealants

vehicle manufacturer, fixed body glass supplier, and specific workplace technical specifications

body glass components as specified in the performance evidence

vehicles or frames requiring fixed body glass to be fitted

glass sealants and adhesive

glass cleaning materials

tools, equipment and materials appropriate for removing and installing fixed body glass.

Prerequisites/co-requisites
Competency Field Vehicle Body
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to remove and install fixed body glass
  • Job requirements are determined from workplace instructions
  • Removal and installation information is accessed and interpreted from fixed body glass supplier specifications
  • Work is planned to minimise waste and use time efficiently
  • Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly
  • Materials and fixed body glass are selected according to vehicle manufacturer specifications and job requirements, and are inspected for quality
  • Adhesives and sealants are selected and relevant safety data sheets (SDS) are sourced and interpreted accurately
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
  • Vehicle is protected and safely located according to workplace procedures
       
Element: Carry out removal and installation activities
  • Fixed body glass component is removed according to manufacturer specifications, and safety and environmental requirements, and without causing damage to vehicle or components
  • Fixed body glass component is installed, bonded or sealed, and finished according to manufacturer specifications, and safety and environmental requirements
  • Adhesive is cured according to adhesive manufacturer specifications and timelines, as required
       
Element: Complete work processes
  • Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       
Element: Prepare to remove and install fixed body glass
  • Job requirements are determined from workplace instructions
  • Removal and installation information is accessed and interpreted from fixed body glass supplier specifications
  • Work is planned to minimise waste and use time efficiently
  • Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly
  • Materials and fixed body glass are selected according to vehicle manufacturer specifications and job requirements, and are inspected for quality
  • Adhesives and sealants are selected and relevant safety data sheets (SDS) are sourced and interpreted accurately
  • Hazards associated with the work are identified and risks are managed
  • Tools and equipment are selected and checked for serviceability
  • Vehicle is protected and safely located according to workplace procedures
       
Element: Carry out removal and installation activities
  • Fixed body glass component is removed according to manufacturer specifications, and safety and environmental requirements, and without causing damage to vehicle or components
  • Fixed body glass component is installed, bonded or sealed, and finished according to manufacturer specifications, and safety and environmental requirements
  • Adhesive is cured according to adhesive manufacturer specifications and timelines, as required
       
Element: Complete work processes
  • Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use
  • Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored
  • Tools and equipment are checked, reported if faulty, and stored according to workplace procedures
  • Workplace documentation is processed according to workplace procedures
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove and install fixed body glass

1.1 Job requirements are determined from workplace instructions

1.2 Removal and installation information is accessed and interpreted from fixed body glass supplier specifications

1.3 Work is planned to minimise waste and use time efficiently

1.4 Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly

1.5 Materials and fixed body glass are selected according to vehicle manufacturer specifications and job requirements, and are inspected for quality

1.6 Adhesives and sealants are selected and relevant safety data sheets (SDS) are sourced and interpreted accurately

1.7 Hazards associated with the work are identified and risks are managed

1.8 Tools and equipment are selected and checked for serviceability

1.9 Vehicle is protected and safely located according to workplace procedures

2. Carry out removal and installation activities

2.1 Fixed body glass component is removed according to manufacturer specifications, and safety and environmental requirements, and without causing damage to vehicle or components

2.2 Fixed body glass component is installed, bonded or sealed, and finished according to manufacturer specifications, and safety and environmental requirements

2.3 Adhesive is cured according to adhesive manufacturer specifications and timelines, as required

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

Before competency can be determined, individuals must demonstrate they can perform the following according to the standard defined in this unit’s elements, performance criteria, range of conditions and foundation skills:

remove and install:

one direct glazed fixed body glass

one rubber glazed fixed body glass.

Individuals must be able to demonstrate knowledge of:

work health and safety (WHS) and occupational health and safety (OHS) requirements relating to removing and installing vehicle fixed body glass, including procedures for:

selecting and using personal protective equipment (PPE)

using tools and lifting equipment

using safety data sheets (SDS) for adhesives and sealants

material handling and storage

environmental requirements, including procedures for trapping, storing and disposing of waste materials and chemicals

location and content of technical information, including manufacturer or supplier specifications and specific workplace fitting instructions

fixed body glass removal and installation methods and techniques, including:

type and use of fixed body glass tools and equipment

glass and material handling techniques

adhesive and sealant types

bonding and sealing methods

procedures for protecting vehicle and components during removal and installation work

procedures for final inspection of fitted fixed body glass.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements

Elements describe the essential outcomes.

Performance Criteria

Performance criteria describe the performance needed to demonstrate achievement of the element. Where bold and italicised text is used, further information is detailed in the range of conditions section.

1. Prepare to remove and install fixed body glass

1.1 Job requirements are determined from workplace instructions

1.2 Removal and installation information is accessed and interpreted from fixed body glass supplier specifications

1.3 Work is planned to minimise waste and use time efficiently

1.4 Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly

1.5 Materials and fixed body glass are selected according to vehicle manufacturer specifications and job requirements, and are inspected for quality

1.6 Adhesives and sealants are selected and relevant safety data sheets (SDS) are sourced and interpreted accurately

1.7 Hazards associated with the work are identified and risks are managed

1.8 Tools and equipment are selected and checked for serviceability

1.9 Vehicle is protected and safely located according to workplace procedures

2. Carry out removal and installation activities

2.1 Fixed body glass component is removed according to manufacturer specifications, and safety and environmental requirements, and without causing damage to vehicle or components

2.2 Fixed body glass component is installed, bonded or sealed, and finished according to manufacturer specifications, and safety and environmental requirements

2.3 Adhesive is cured according to adhesive manufacturer specifications and timelines, as required

3. Complete work processes

3.1 Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use

3.2 Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored

3.3 Tools and equipment are checked, reported if faulty, and stored according to workplace procedures

3.4 Workplace documentation is processed according to workplace procedures

This section specifies work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Bold italicised wording, if used in the performance criteria, is detailed below.

Materials must include:

urethane for direct glazed fixed body glass

sealants for rubber glazed fixed body glass

solvents and cleaning materials.

Tools and equipment must include:

personal protective equipment (PPE)

specialist tools and equipment for removing and installing fixed body glass.

Safety and environmental requirements must include:

work health and safety (WHS) and occupational health and safety (OHS) requirements, including procedures for:

selecting and using PPE

using tools and lifting equipment

using SDS for adhesives and sealants

material handling and storage

environmental requirements, including procedures for trapping, storing and disposing of waste materials and chemicals.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Job requirements are determined from workplace instructions 
Removal and installation information is accessed and interpreted from fixed body glass supplier specifications 
Work is planned to minimise waste and use time efficiently 
Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly 
Materials and fixed body glass are selected according to vehicle manufacturer specifications and job requirements, and are inspected for quality 
Adhesives and sealants are selected and relevant safety data sheets (SDS) are sourced and interpreted accurately 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Vehicle is protected and safely located according to workplace procedures 
Fixed body glass component is removed according to manufacturer specifications, and safety and environmental requirements, and without causing damage to vehicle or components 
Fixed body glass component is installed, bonded or sealed, and finished according to manufacturer specifications, and safety and environmental requirements 
Adhesive is cured according to adhesive manufacturer specifications and timelines, as required 
Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 
Job requirements are determined from workplace instructions 
Removal and installation information is accessed and interpreted from fixed body glass supplier specifications 
Work is planned to minimise waste and use time efficiently 
Vehicle is inspected to ensure there is no prior damage and that all related accessories are operating correctly 
Materials and fixed body glass are selected according to vehicle manufacturer specifications and job requirements, and are inspected for quality 
Adhesives and sealants are selected and relevant safety data sheets (SDS) are sourced and interpreted accurately 
Hazards associated with the work are identified and risks are managed 
Tools and equipment are selected and checked for serviceability 
Vehicle is protected and safely located according to workplace procedures 
Fixed body glass component is removed according to manufacturer specifications, and safety and environmental requirements, and without causing damage to vehicle or components 
Fixed body glass component is installed, bonded or sealed, and finished according to manufacturer specifications, and safety and environmental requirements 
Adhesive is cured according to adhesive manufacturer specifications and timelines, as required 
Final inspection is made to ensure work meets workplace expectations, related accessories are operating correctly, and vehicle is presented ready for use 
Work area is cleaned, waste and non-recyclable materials are disposed of, and recyclable material is collected and stored 
Tools and equipment are checked, reported if faulty, and stored according to workplace procedures 
Workplace documentation is processed according to workplace procedures 

Forms

Assessment Cover Sheet

AURVTG009 - Remove and install vehicle fixed body glass
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

AURVTG009 - Remove and install vehicle fixed body glass

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: